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《Optics and Precision Engineering》 2019-04
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Three-dimensional printing and micro-transfer composite manufacturing process for high performance glass heaters

YANG Jian-jun;LI Hong-ke;ZHU Xiao-yang;XU Quan;WANG Fei;LAN Hong-bo;Shandong Engineering Research Center for Additive Manufacturing,Qingdao University of Technology;School of Mechanical and Automotive Engineering,Qingdao University of Technology;  
In order to produce transparent glass heaters with high light transmittance,conductivity,and adhesion of the heating wire,a novel method that combines the advantages of electric-field-driven melt-jet-deposition 3D printing technology and UV-assisted micro-transfer technology was developed.This method can enable the low-cost,batch-based manufacture of high-performance glass heaters.First,the material for 3D printing,media for the UV-assisted micro-transfer and material for the heating wire were selected and formulated as needed for the composite manufacturing process.Then,the influence of the main process parameters on the geometric structure of the transparent glass heating wire was experimentally established,and the optimum process window for the composite manufacturing process was determined.Finally,the optimum process parameters were utilized to successfully fabricate a transparent glass heater featuring a heating wire with a striped structure.The fabricated glass heater has an effective patterned area of 60 mm×70 mm,a line width of 15μm,an aspect ratio of 0.7,aperiod of 1 000μm,a transmittance of 88%,a square resistance of 0.5Ω/sq,and an adhesion between the heating wire and glass of 4 B.The experimental results indicate that the transparent glass heater printed using the presented method has a high light transmittance,low square resistance,and high adhesion.This method provides a new solution for the mass production of lowcost,high-performance glass heaters.
【Fund】: 国家自然科学基金资助项目(No.51705271 No.51775288);; 山东省自然科学基金资助项目(No.ZR2017QEE018);; 山东省高等学校科技计划资助项目(No.J17KA032)
【CateGory Index】: TP391.73;TQ171.1
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