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《Transactions of The China Welding Institution》 2004-04
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Calculated GMAW temperature field based on ANSYS

LEI YU-cheng~1, ZHANG Cheng~1,CHENG Xiao-nong~1 ,HU Xiao-jun~2,FENG Ya-ming~1(1.School of Materials Science and Engineering, Jiangsu University, Zhenjiang 212013, Jiangsu, China; 2.Zhenjiang Baohua Special Vehicle Co LTD, Zhenjiang 212013, Jiangsu, China)  
Based on principle of heat transfer, fluid dynamics and physical metallurgy, three-dimensional dynamic weld pool mathematical model of gas metal arc welding(GMAW) with locomotory arc was built. A finite element model was setup based on the mathematical model, and the weld pool temperature was calculated using universal finite element method soft ANSYS. Unsymmetrical mesh was used in the calculation, and influnce of melting drop on the weld pool energy and exterior distortion was considered. Double-apex model of double gauss heat source was adopted and the dead-birth method was used. The error was controlled within 8%. The calculated value and experimental value of weld width and weld depth with different technical parameter were compared. The result indicates that it is credible and feasible using ANSYS to calculate GMAW temperature field and introducing double-apex heat flux.
【Fund】: 江苏省高技术研究项目 (BG2 0 0 2 0 2 1)
【CateGory Index】: TG402
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