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《Applied Science and Technology》 2013-01
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Digital design of isothermal precision forming of complex disk forging

WU Jichao1,ZHANG Yanqiu2,ZHAO Yanan2,JIANG Shuyong2,SHAN Debin3 1.Engineering Technology Department,Harbin Aircraft Industry Group Co.,Ltd.,Harbin 150060,China 2.Industrial Training Centre,Harbin Engineering University,Harbin 150001,China 3.School of Materials Science and Engineering,Harbin Institute of Technology,Harbin 150001,China  
Taking the forging of aluminum alloy ring seat as an example,digital technology was used to design the process and the mould of isothermal precision forming of complex disk forging,which contributes to realizing the all-in-one of design and manufacturing of the mould,enhancing the design quality and machining accuracy of the mould,shortening the cycle of design and manufacture of the mould and reducing the production cost.By combining finite element simulation and experiment,the flow law of metal in the forging process of the complex disk forging was analyzed and the influence of the forming scheme on the forming quality was investigated,and then by using the optimal process,complex-shaped 7A09 aluminum alloy disk forging pieces were obtained with high precision and high quality.The results show that the flow velocity of metal in radial direction can be controlled by backward extrusion,which can effectively prevent the folding defect of the complex-shaped 7A09 aluminum alloy disk forging.
【Fund】: 国家自然科学基金资助项目(50775051)
【CateGory Index】: TG316
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