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《China Mechanical Engineering》 2015-06
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Study on Hydraulic Press Fast Forging Energy-saving and Control System Based on Variable Frequency Adjustment

Yao Jing;Li Bin;Song Yu;Kong Xiangdong;Zhang Zhe;Hebei Province Laboratory of Heavy Machinery Fluid Power Transmission and Control,Yanshan University;Key Laboratory of Advanced Forging & Stamping Technology and Science(Yanshan University);Yanshan University;  
The transmission efficiency of a hydraulic press fast forging is less than 5%,it causes a great waste of energy. In view of this,a new hydraulic system of accumulator with compound power producer was proposed herein,which combined a direct-driven pump of variable frequency with accumulator. In order to control the pressure of the pump output,a fuzzy self-turning closed-loop control strategy was adopted,thus making it possible stable pressure outputs without overflow under the low installed power,and providing stable power inputs for electro-hydraulic proportional control of the hydraulic forging press. Differential circuit was applied during down-stroke stage to reduce throttling loss. The mathematic model of pump unit was founded and working parameters' calculation principles were given. The experimental results show that the position error of the new fast forging hydraulic system is lower to 0. 2 mm,and the total energy consumption is reduced by65. 3% compared with the traditional electro-hydraulic proportional system. Meanwhile,the results also prove that transmission efficiency is increased by 13. 4%.
【Fund】: 河北省青年自然科学基金资助项目(E2014203247)
【CateGory Index】: TH137;TG315
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